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Hallfield Controls Inc. | Controls Engineering | Big Lake MN

Hallfield Controls: Specialized Controls Engineering Services and Control Panel Shop

At Hallfield Controls, we have provided high-level controls engineering services and operated as a specialized control panel shop since 2009. We’re a dedicated technical partner for manufacturers who demand precision, engineering integrity, and UL508A compliance in every build. Functioning as an extension of your own department, we fill critical gaps for mechanical engineers who need electrical expertise to augment the capacity of internal electrical engineering teams.

Welcome to Hallfield Controls Inc.

Bridging the Gap Between Design and Reliable Execution

Standard options are rarely enough for custom automation. Many mechanical engineers partner with us after discovering that traditional panel shops lack the engineering depth required for complex integrations. Others come to us because a previous supplier shipped products with design flaws that caused production headaches. 

We take the stress and frustration out of control panel engineering through high-level expertise. Our team specializes in technical rigor. We catch the mistakes that others ship as-is. This proactive approach ensures your system is reliable, fully documented, and installation or commission ready.

Our Core Engineering and Manufacturing Capabilities

Engineering

We offer end-to-end support, ranging from initial specifications to system commissioning.

We handle PLC/HMI programming and motion control for high-stakes manufacturing applications, including: 

  • Factory Automation 
  • Medical Manufacturing 
  • Aerospace and Defense 

We help innovators and small companies (1-5 people) turn early-stage equipment ideas into reality by helping conceptualize the solution. We then launch mini-discovery projects to define the initial specifications, requirements, and boundaries needed before design and build begins.

Our UL508A-labeled facility handles custom fabrication and assembly with high-service engineering support. 

We provide specialized support for low-to-medium volume batch manufacturing for build-to-print and custom variations.

Solving Complex Challenges Through Technical Rigor

We understand the unique pressures of your specific role. Industrial engineers call us to solve machine breakdowns or implement ergonomic changes for their workers. Plant managers rely on us to minimize downtime, while procurement managers trust our detailed Statement of Work (SOW) for seamless project sign-offs. 

By acting as your outsourced electrical engineering department, we let your team focus on their strengths. We handle the calculations, documentation, and programming that drive system performance. This process reduces project risk and maintains compliance. We create long-term partnerships built on technical trust. 

Project #1

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Project #1

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Project #2

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Project #3

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Project #4

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Project #5

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Built on Expertise, Certified for Safety

Engineering-First Team

Founded in 2009 by experienced engineers David Hall and Jeff Wakefield, dedicated to technical excellence.

Agricultural

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UL508A Facility

A dedicated manufacturing environment that prioritizes compliance and rigorous quality control.

Power & Energy

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Local Roots, National Reach

We are a technical hub in the Minneapolis region with the capacity to support national operations.

Material Engineering

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Testimonials

Submit Your Project Scope to Hallfield Controls

From upgrading outdated systems to launching entire new equipment lines, our team at Hallfield Controls is ready to solve your most complex automation challenges. Our engineers are standing by to discuss how we can augment your current team’s capacity, provide specialized electrical expertise for your latest mechanical designs, or assist with critical machine maintenance and ergonomic upgrades. 

Contact us today to request an engineering consultation, schedule a technical review, request a detailed Statement of Work for your procurement department, or call (763) 360-9875 to discuss your specific project goals and move your innovation into production.

Recent News

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