Engineering & Design
Specialized Electrical Controls Design and Engineering
Hallfield Controls is an engineering-driven company that transforms complex system designs into reliable, installation and commissioning-ready systems. We specialize in integrating off-the-shelf components while acting as your dedicated electrical engineering department. Whether you are a mechanical engineer needing electrical support, an electrical engineer looking to augment your team’s capacity, or a company with an equipment concept that still needs technical definition, we deliver the precision and technical rigor your project requires.
Engineering to Highest Industry Standards
We develop every electrical system to the specific standards that govern your market. Compliance is a core component of our philosophy. We engineer to the highest standards of applicable codes, including:
- UL508A: Designing for safety in every industrial control panel we build.
- NFPA 70 (NEC): Ensuring foundational electrical safety and performance requirements.
- NFPA 79: Implementing rigorous electrical standards specifically for industrial machinery.
- UL and IEC Standards: Adapting our designs to meet global or project-specific requirements.
Technical Documentation and Risk Reduction
Contracting a new partner can feel risky. We address this by providing standardized, detailed documentation to establish a high comfort level from the start. Our process splits large project risks into manageable milestones through clear communication and clear technical definition.
We develop packages with AutoCAD Electrical, including electrical schematics, panel layouts, enclosure layouts, and complete bills of material (BOMs). These packages can be provided as standalone design-only services for your internal fabrication teams.
For complex solutions, we help define project specifications and intended functionality to help our engineering staff and our customers work through the engineering process together. Where applicable, this may include project requirements, design criteria, and control specifications.
For systems involving fluid control, we can also incorporate P&ID drawings as part of the overall documentation package.
We develop or assist with Factory Acceptance Test (FAT) and Site Acceptance Test (SAT) documentation to confirm your system operates as specified. We ensure systems are tested for actual function, not just tested point-to-point.
Expertise in Project Scoping, Conceptualization, and Specification Discovery
If you have a strong equipment idea but are struggling with how to define it technically, we can help. We often launch mini-discovery projects to help customers conceptualize what they need, define specifications, and establish the requirements and boundaries before moving into the primary engineering phase.
This front-end work is especially valuable for companies that need help turning an idea into a practical system design, as well as for teams looking to define requirements for new equipment, controls improvements, or machine safety upgrades. By prioritizing clear specifications and transparent documentation, we help create a smoother path into engineering, procurement, fabrication, programming, and final commissioning.
Our detailed project scoping also provides purchasing and procurement managers with the clarity needed for a seamless Statement of Work (SOW) and project sign-off.
Why Choose Hallfield Controls?
Engineering-First Approach
We have been a controls-focused engineering group since 2009. We are engineers with a panel shop, not just a vendor. Our mindset ensures every project is backed by rigorous technical expertise and professional execution.
Stress-Free Technical Rigor
We take the stress and frustration out of control system engineering and fabrication by identifying critical design issues early and supporting customers with clear technical documentation from the start.
Compliance You Can Trust
Our dedicated UL508A-listed facility (File #E359971) prioritizes safety and ensures your systems meet strict NFPA and industry standards.
Bridge for Specialized Teams
We pair effectively with mechanical, electrical, and industrial engineers to fill technical gaps, support new projects, and augment internal capacity where specialized controls expertise is needed.
Outcome-Focused Partnerships
We focus on risk reduction, system reliability, and the detailed documentation needed for seamless project sign-offs, smoother fabrication, and successful commissioning.
Discuss Your Control System Project with Hallfield Controls
Our engineers are ready to help you solve difficult technical challenges and move your project toward installation and commissioning. Contact our team at (763) 360-9875 to request an engineering consultation, upload your existing drawings for a technical review, or request a formal Statement of Work for your procurement department.