Our Solutions
Industrial Automation Solutions Built Around Real Project Needs
Hallfield Controls is a premier industrial control system integrator delivering end-to-end engineering, custom panel manufacturing, and advanced software development for demanding automation projects. Whether taking full turnkey ownership of a custom machine build or delivering targeted engineering expertise to extend your internal team, Hallfield Controls reduces project risk, ensures strict regulatory compliance, and maximizes long-term equipment reliability.
Our Core Capabilities & Specialized Solutions
Core Engineering & Manufacturing Services
- Engineering Design & CAD Documentation: Custom schematics, panel layouts, P&ID drawings, control specifications, and detailed Bills of Materials (BOMs).
- Programming & Software Development: Native logic development, motion control, and intuitive interface design across major industrial platforms and PC environments.
- UL508A Control Panel Manufacturing: Certified control panel fabrication, custom assembly, and low-to-medium volume OEM batch manufacturing.
- Control System Integrator Support: End-to-end integration of PLCs, HMIs, drives, sensors, and enterprise data networks for complete machine control.
- Commissioning & Field Service: Comprehensive startup support, system debugging, on-site validation, and production handoffs.
- FAT & SAT Testing Support: Factory Acceptance Testing and Site Acceptance Testing support, protocol development, witness testing, and validation documentation.
- Education & Handoff Training: Structured training programs to empower internal engineering and maintenance personnel.
Specialized Engineering Solutions
Functioning as an outsourced electrical engineering department to provide flexible controls capacity, turnkey panel builds, and design-assist support tailored specifically to OEM production lines.
Risk reduction design, guarding logic, safety circuit architectures, and compliance alignment for by OSHA, ISO 13849, IEC 62061, and NFPA 79 requirements.
Modernizing obsolete control hardware, upgrading legacy platforms, and protecting against unpredictable downtime.
Secure remote access, cloud connectivity, and real-time operational monitoring for fielded machinery.
High-level engineering troubleshooting for complex, hard-to-diagnose automation, programming, and system failures.
Hardware & Platform Expertise
- Multi-Brand Architecture: Broad experience supporting all major PLC, HMI, and drive platforms.
- Allen-Bradley / Rockwell Automation: Complete programming, motion control (Kinetix), drive integration (PowerFlex), and legacy migrations across the Rockwell ecosystem.
- Siemens PLC & HMI Systems: End-to-end integration, TIA Portal programming, and drive configuration for Siemens-based automation.
- National Instruments & PC-Based Test Systems: High-speed data acquisition, test bench automation, and custom PC software leveraging National Instruments platforms.
Industries We Serve
Industrial Automation
General machine control, line integration, and operational retrofits.
Test & Measurement
High-speed data acquisition, advanced validation, and automated reporting systems.
Fluid Control Systems
Specialized control for pressure regulation, flow metering, and fluid testing equipment.
Aerospace & Defense
Mission-critical, high-requirement control architecture and system integration.
Medical Manufacturing
Precision automation built for regulated environments and strict validation requirements.
Flexible Controls Engineering Services to Extend Internal Engineering Teams
Common scenarios where we step in include:
- Concept Development: Turning a new machine design into a fully defined electrical and controls architecture.
- Engineering & Documentation: Developing complete electrical schematics, print packages, and CAD drawings.
- Software Development: Programming across PLCs, HMIs, PC-based systems, and embedded architectures.
- Panel Fabrication: Manufacturing UL508A-listed control panels and wiring assemblies.
- Field Execution: Providing on-site startup, debugging, wiring, and full system commissioning.
- Knowledge Transfer: Training internal teams during handoff to ensure long-term independence and operational uptime.
Discuss Your Industrial Automation Solution with Hallfield Controls
If your team needs help with concept development, controls design, panel build, programming, testing, or field support, Hallfield Controls can help. Contact us at (763) 360-9875 to request an engineering consultation, schedule a technical review, or discuss your control system project with the team.